Steel Belt Tracking Systems - Pace Berndorf Machinery

Belt Tracking Systems

Belt tracking has, historically, been a problem. We have developed a system that can track any belt within +/-6mm. Outside influence can be difficult to control, such as product lay down , drafts, machine set up, and the list goes on. However, with the PACEMatic Automatic Belt Tracking System, these issues can be reduced to ensure productivity of the line. Contact us to find out more.

The Pacematic Automatic Steel Belt Tracking System

PACEMatic - Belt positioning has always been a cause for concern for certain industries. Not any more thanks to PACE’s dedication to find the ultimate solution to not only tension the conveyor band and maintain constant pressure through thermal expansion, but also to maintain central belt running ensuring maximum belt utilisation and maximise belt life. The automatic belt tracking system has already proven to increase belt life by at least 70%.

Tracking Rollers - The belt tracking roller designed and manufactured by PACE is an innovative piece of equipment that will control belt wander to within certain set parameters. The tracking roller will not only apply pressure on the belt wandering side to push the belt back to central but also steer the belt to minimise belt edge stresses.

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Frequently Asked Questions

What is a belt tracking system?

A belt tracking system is a mechanism used in conveyor systems to ensure that the conveyor belt stays centred and aligned during operation. It helps prevent issues such as belt misalignment, uneven wear, and material spillage.

Why is belt tracking important in industrial applications?

Accurate belt tracking is crucial in industrial applications to maintain operational efficiency, prevent downtime, reduce maintenance costs, and extend the lifespan of conveyor belts. It ensures smooth material handling and production processes.

What are common challenges associated with belt tracking?

Common challenges with belt tracking include belt misalignment, mis-tracking due to external factors like product loading, belt tension variations, thermal expansion and changes in conveyor structure. These issues can lead to increased wear, reduced productivity, and safety concerns.

How do belt tracking systems work?

Belt tracking systems use various technologies such as sensors, rollers, and control devices to monitor and adjust the position of the conveyor belt. They detect any deviation from the desired path and make corrections in real time to maintain proper alignment.

What are the benefits of implementing a belt tracking system?

Benefits of using a belt tracking system include improved conveyor belt lifespan, reduced maintenance costs, increased operational efficiency, minimised material spillage, enhanced safety, and optimised production throughput.

What is unique about the PACEmatic Automatic Belt Tracking System by Pace Berndorf?

The PACEmatic system offers precise tracking capabilities, reducing issues related to belt misalignment caused by external factors like product lay down, drafts, and machine setup. It ensures the productivity of the line and extends belt life significantly.

How does the PACEmatic system improve belt life?

The automatic belt tracking system has been shown to increase belt life by at least 70% by maintaining central belt running, maximising belt utilisation, and minimising belt edge stresses through precise adjustments.

What is the role of tracking rollers in Pace Berndorf's belt tracking systems?

Pace Berndorf's tracking rollers are designed to control belt wander within set parameters. They apply pressure on the wandering side of the belt to guide it back to the center and minimise belt edge stresses.

Can Pace Berndorf's belt tracking systems adapt to changing conditions in manufacturing environments?

Yes, the PACEmatic system utilises adaptive intelligence to continuously monitor and analyse the steel belt's position, allowing for immediate automated corrections to maintain optimal alignment even in dynamic manufacturing environments.